Crankshaft Repair in Limited Engine Space

RA Power Solutions Pvt. Ltd. have successfully executed repair of crankshaft on board a vessel of Hyundai engine. The crankshaft repair companies based in Norway, Singapore and UK were invited to execute the grinding operation on crankshaft bearings of which were seized due to lube oil pump failure.These companies were not able to execute the repairs due to non availability of compact portable tool which was required as the space available from the inspection window was less.

Hyundai Diesel Engine for Repair
                           Hyundai Diesel Engine for Repair

Knowing the constraints of space, RA Power Solutions Pvt. Ltd. designed  and manufactured a special purpose crankshaft grinding machine which was inserted from the inspection window and grinding of 6 nos. pins was successfully executed. The engine is performing satisfactory.

The repair of crankshaft on site was possible because the crankshaft grinding machine designed by RA Power solutions was compact, light weight and was manufactured according to the size of the window and space available in the crankcase of the engine. The technicians were able to maintain the tolerance after grinding within 20 microns against the stipulated tolerance of 30 microns in the manufacturers manual.

Repair of Crankshaft in Limited Space
Repair of Crankshaft in Limited Space
Inspection for Crack Detection
Inspection for Crack Detection
CR Pin After Grinding
                                                    CR Pin After Grinding