Onsite Crankshaft Grinding Archives

CRANKSHAFT GRINDING AND REPAIRING

At RA Power Solutions, we deliver expert crankshaft grinding and repair services for marine engines, automotive engines, industrial machinery, pumps, and compressors. Our precision machining ensures optimal performance, extended lifespan, and reliable operation of your critical equipment.

Crankshaft Machining Expertise

The crankshaft is the backbone of engines and rotating machinery, comprising the main journal and crank pin. Our specialized grinding and polishing services restore these components to OEM specifications, ensuring smooth operation and durability.

Rigorous Inspection & Quality Assurance

Every crankshaft undergoes comprehensive testing before and after repair to guarantee safety and performance. Our inspection process includes:

Magnetic Particle Inspection (MPI) – Detects surface and near-surface flaws
Hardness Testing – Ensures material integrity
Surface Roughness Testing – Verifies optimal finish for reduced friction

Precision Grinding & Polishing

Our advanced grinding and polishing services deliver:

High dimensional accuracy
Superior surface finish
Strict adherence to OEM tolerances

Polishing removes bearing line marks and enhances surface quality for smoother operation.

Advanced Workshop Capabilities

Our state-of-the-art machine shop handles diverse crankshaft repairs, including:

Crankshaft straightening
Seal area rebuilding (using sleeves or metal spray technology)

Our Crankshaft Services Include:

Crankshaft Grinding & Polishing
In Situ Crankshaft Grinding
Crank Pin & Main Journal Grinding
Crankshaft Regrinding & Repair Custom
Crankshaft Manufacturing
Precision Inspection & Testing
Crankshaft Straightening

Trust RA Power Solutions for precision-engineered solutions that maximize performance and reliability.

Crankshaft Grinding | Crankshaft Repair Services

RA Power Solutions undertakes onsite crankshaft grinding and crankshaft repair for the diameter ranging from 30 mm to 700 mm.

The small diameter crankshaft is repaired on site without removing the crankshaft from the block. These services are of great use for the engines which are installed in construction-related equipment, compressors, and diesel-driven equipment operating in remote areas.

Our crankshaft repair services of crankshaft grinding and crankshaft repair are proven as we have been extending these services all over the world for the last forty years.

The main feature of onsite crankshaft grinding, onsite crankshaft repair, crankshaft polishing are as following:

RA Power design and manufactures on site crankshaft grinding equipment as per the site requirement and space constraints Hence there is no compromise with the quality after the repair of the crankshaft.
All the parameters of the crankshaft grinding are maintained strictly as per the manufacturer’s recommendations and tolerances. An inspection report in detail is submitted to the client.
In RA Power Solutions, we give great importance to the calibration of the crankshaft and inspection in detail by experienced technicians which helps us to plan the right strategy and selection of the right equipment for onsite grinding and onsite repair of crankshaft.
We possess the latest breed of inspection instruments including the instruments for the NDT test which helps us to find out the exact fault in the crankshaft resulting in successful repairs.
Replacement of crankshaft in case of breakdown by new crankshaft or reconditioned crankshaft is our expertise. The crankshaft of an auxiliary engine can also be replaced while sailing the vessel.

**Inspection of Crankpin is in Process**

**Grinding of Crankpin by Crankshaft Grinding Machine is in Process**

Our services for crankshaft grinding and repair are available 24*7. Technicians can fly down with portable lightweight crankshaft grinding machine in short notice to all over the world as they carry Indian CDC.

We have been regularly working for various models of engines like Wartsila, Daihatsu, MWM, Caterpillar, MaN, MaK, B&W, Sulzer, Bergen, Detroit Diesel, Stork Werkspoor, Pielstick, Deutz, Yanmar, MTU, Cummins, Nohab Polar, Caterpillar, Mitsubishi, Yanmar, MaK 551, MaK 552, MaK 453, MaK 451 AK, MaK 452 AK, Deutz 540, Deutz 358, Deutz 350, Pielstick PC 2.2 PC 2.5, Wartsila 524, Wartsila 824 TS, Sulzer 6 AL 25/30 and many more.

For more details regarding crankshaft grinding please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

**Crankshaft Grinding Service on Moving Vessel**

Crankshaft Repair | Crankshaft Grinding and Crankshaft Polishing – RA Power Solutions

The concept of onsite repair of crankshaft is getting popular with the introduction of a portable lightweight on-site crankshaft grinding machine. Now it is possible to undertake crankshaft repair, crankshaft grinding and polishing on site without dismantling the crankshaft from the engine.

Onsite Crankshaft Repair, Crankshaft Grinding, and Crankshaft Polishing costs low with minimum downtime and inconvenience as it does not require removal of crankshaft from the engine block, packing, and transportation to the designated workshop for repair by grinding or polishing process.

Advantage of trusting RA Power solutions

First company based in Asia having experience of four decades in Crankshaft Repair, Crankshaft Grinding and Crankshaft Polishing.
All repairs of crankshaft and process followed for grinding of crankshaft and polishing of crankshaft are approved by class agencies of repute like DNV, Lloyds and various inspecting organisations spread all over the world.
The repair of crankshaft is executed with a guarantee for the satisfactory performance, the pre and final inspection reports before and after grinding and polishing crankshaft are submitted.
Technicians executing the repair of crankshaft onsite are highly skilled, trained in our factory on a dummy crankshaft in order to understand the techniques for successful repair of the crankshaft. Some of our technicians have experience of more than 45 years.
The onsite inspection and polishing of crankshaft repair is recommended to enhance the life of crankshaft and bearings.
RA power solutions offer and undertake inspection and polishing of crankshaft on board a vessel at a nominal cost.
During our working of four decades on diesel power plant, shipping companies we have undertaken Crankshaft Repair, Crankshaft Grinding and Crankshaft Polishing number exceeding more than 10,000.

Conclusion:

RA Power Solutions has team of technicians with valid CDC from Panama, Palau, and India and can travel all over the world with short notice.

For more details regarding crankshaft grinding, on site crankshaft repair, onsite crankshaft grinding and polishing please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Onsite Crankshaft Grinding | Crankshaft Repair | Crankshaft Polishing and Grinding – RA Power Solutions

RA Power Solutions undertakes Onsite Repair and Grinding of Crankshaft up to diameter of 700 mm. The experience technicians travel with light weight latest design of On site Crankshaft Grinding Machine to execute the Crankshaft Repair. The On site Crankshaft Grinding Machine has following benefits to the clients.

The Benefits:

You do not need to remove the Cranks shaft from the engine or press.
We save your time: – some of these repairs can be carried out as little as 24 hours.
We save your money: – The engine does not have to be stripped down and transported or reassembled. The savings on this alone are usually very significant.
We keep your plant running: – Downtime is minimized so that you can be back into operation and earning money sooner.

Machining and polishing of Crankshaft and Crankpin are carried to OEM tolerances and surface finish specifications.
We cover standard Crankshaft diameter ranging from 30 mm to 700 mm.
Our patented orbital equipment rotates around damaged crankpin journal using the radius as a datum.
We can also Hone and Polish your crankpin if the damage is slight or you just want to improve the surface finish up to 0.3 micron Ra Value.

For more information on on site crankshaft grinding, onsite crankshaft repair on vessel, onsite crankshaft machining and polishing, onsite crankshaft maintenance services, or insitu crankshaft grinding please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Repir ofCrankshaft MAN B& W — Repair of Crankshaft MAN B& W

Crankshaft Grinding Services By Experienced Technicians – RA Power Solutions

When it comes to maintaining marine engines, one vital aspect that deserves the utmost attention is the crankshaft. The crankshaft plays a crucial role in converting linear motion to rotational motion, and any wear or damage to this component can lead to a significant decrease in engine performance. However, thanks to the expertise of experienced technicians and specialized services like Crankshaft Grinding, marine engine owners can revitalize their crankshafts and restore optimal engine functionality. In this blog, we will delve into the significance of crankshaft grinding services and how they can breathe new life into your marine engines.

RA Power Solutions provides onsite crankshaft grinding services for last four decades. Crankshaft having diameter up to 700 mm is repaired onsite without removing the crankshaft from the engine block.

The grinding of crankshaft onsite is possible by introduction of onsite crankshaft grinding machine which is portable, light weight and can be inserted from the inspection window of the engine block. RA Power Solutions also manufactures and sells crankshaft grinding machine. The crankshaft grinding services are offered by us through our technicians who are well trained in our workshop and have experience of providing crankshaft grinding services . After repair of crankshaft, the dimensional tolerances are maintained within 20 to 30 microns and surface finish as per the international standards.

Prior to undertaking grinding of crankshaft, all the major parameters of crankshaft i.e. dimensional inspection, hardness test, crack detection, deflection, etc. are checked.

In case the basic parameters are found within the repair limits, crankshaft grinding is undertaken. RA Power Solutions can maintain the tolerances strictly as per the manufacturer’s recommendations. With the introduction of latest design of onsite crankshaft grinding machine the vibrations in the crankshaft grinding machine are reduced to minimum. This ensures maintenance of close tolerance and also facilitates grinding of crankshaft on board a vessel while it is sailing in high seas. The grinding of crankshaft while sailing of the vessel results to the considerable saving to the owners.

For more information on crankshaft grinding, repair of crankshaft, and onsite crankshaft grinding services please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.