Wartsila Engine Spare Parts Supplier

We are into business of sale and service of high capacity diesel engine for last four decades. We specialize in Wartsila diesel engines, Wartsila diesel generating sets, spare parts and supporting equipment used for the operation of Wartsila diesel generating sets.

Wartsila 12V32 Spare Parts
Wartsila 12V32 Spare Parts

Wartsila diesel generating sets are sourced by us from the companies which have gone for alternate source of power and from the ship breaking yard. The Wartsila engines sourced by us are thoroughly checked by our experienced technicians. We sell complete Wartsila diesel generating sets with supporting equipments. The most popular models are Wartsila 12V32 and Wartsila 18V32.

Wartsila 12V32 and Wartsila 18V32 Spare Parts
Wartsila 12V32 and Wartsila 18V32 Spare Parts

The wartsila engine spare parts are either sourced by us from the OEMs or are removed from the diesel generating sets which are not in operation. Each part is thoroughly checked in our workshop strictly as per the manual, drawing and the specification of Wartsila. We maintain large stock of Wartsila spare parts which includes following:

Reconditioned Connecting Rods of Wartsila
Reconditioned Connecting Rods of Wartsila

Marine Equipments , Marine Engines , Diesel Generators & Genset , Second Hand & Used & New & Reconditioned or Recondition Spare parts ( Crankshaft , Cylinder head , Piston Pin , Piston Ring , Connecting Rod , Cylinder Liner , Engine Bearings , Engine Valves , Valve Seats , Valve Cages , Guides , Springs , Valve Rotators Fuel injection Systems Parts , Cylinder Head Gasket Sets , Cylinder Block , Cylinder Cover , Camshaft , Piston ).

Reconditioned Spares of Wartsila 18V32
Reconditioned Spares of Wartsila 18V32

All the Wartilsa spare parts supplied by us are guaranteed for satisfactory performance and lowest priced in industry. Presently we are dealing in following diesel engines Wartsila , Daihatsu , MWM , Caterpillar , MaN , MaK , B&W , Sulzer , Bergen , Detroit Diesel , Stork Werkspoor , Pielstick , Deutz , Yanmar , MTU , Cummins , Nohab Polar , Caterpillar , Mitsubishi , Yanmar , Fiat , MaK 551 , MaK 552 , MaK 453 , MaK 451 AK , MaK 452 AK , Deutz 540 , Deutz 358 , Deutz 350, Pielstick PC 2.2 PC 2.5, Wartsila 524 ,Wartsila 824 TS, Sulzer 6 AL 25/30, Sulzer 5 AL 25/30 MWM TBD 484, MaN 40/54 , MaN Sulzer 12 ASV 25/30 , Stork Werkspoor DRO 216, Sulzer 16 ZV 40/48 , Deutz BV 16M 540 , Stork Werkspoor 9 TM 410, B&W 6L 45 GFCA, MAN B&W 55/GF, CAT D353, B&W 5T23LH, Daihatsu 6 PST 26D, Daihatsu 6 PSHTb 26M, Mak 6MU 451 AK, Deutz 6M 628, Caterpillar 3512, Deutz BV 12M 628, Lister Blackstone K8 Major MK2, MWM TBD 234, WICHMANN 5AX, SKL 8NVD 48A-2U, Pielstick PC 2.2 LNR, B&W ALPHA 10V 23-U, Caterpillar 3508 and more.

Reconditioned Bearings of Wartsila 12V32
Reconditioned Bearings of Wartsila 12V32
Wartsila 12V32 Turbocharger
Wartsila 12V32 Turbocharger

 

For more information, please email us on info@rapowersolutions.com or call us on +91 – 124 – 437 8292 , +91 9213604692

Alternators of Wartsila for Sale
Alternators of Wartsila for Sale
Wartsila 18V46 Diesel Engine for Sale
Wartsila 18V46 Diesel Engine for Sale

Lock and Stitch Cast Iron Repair by RA Power Solutions Pvt. Ltd.

Repair of cracks developed in commonly used industrial castings and metal is possible to repair by cold method called lock and stitch. It is also known as metal stitching and metal locking. In case of cast iron equipments and parts damaged in to pieces.

Crack Repair by Lock and Stitch Method
Crack Repair by Lock and Stitch Method

RA Power Solutions Pvt. Ltd. undertakes repair by lock and stitch process which is cold method as no heat is generated. Crack repair by lock and stitch method in cast iron is proved to be of great success in comparison to the crack repair by welding.

In case of critical cast iron components like engine block, main journal housings, cylinder heads, turbine casings crack repair by metal stitching is highly recommended as it does not develop any misalignment of the casting or shrinkage. We undertake crack repair of cast iron for last more than 37 years on time, within budget and with experienced technicians.

Cast iron repair by metal stitching and metal locking process have following main advantages

I) Repair of broken casting or crack developed in casting irrespective of its length is possible on site without dismantling the equipment.

II) Saves replacement of parts or equipments in totality and reduces downtime.

III) Cast iron repair by metal stitching and metal locking is the only process which restores strength in cast iron beyond the original casting.

IV) Metal stitching and metal locking is the only method known to be successful in replacing of the large pieces of broken casting with new piece.

V) Metal stitching and metal locking is the process which caters to heavy industry.

RA Power Solutions Pvt. Ltd. is the only company which can undertake crack repair by Lock and stitch method while vessel is sailing.

Complete Piece Replaced by New Casting
Complete Piece Replaced by New Casting
Engine Block of MAN Diesel Engine Broken Ito Pieces
Engine Block of MAN Diesel Engine Broken Ito Pieces

 

Metal Stitching of Forging Press - Crack Measuring 230 inches
Metal Stitching of Forging Press – Crack Measuring 230 inches
Repair of Engine Block of Yanmar Engine on Vessel
Repair of Engine Block of Yanmar Engine on Vessel

Crankshaft Repair in Low Cost

RA Power Solutions Pvt. Ltd. provides crankshaft repair without dismantling of crankshaft from the engine block.

The crankshaft repair on site is cost effective with minimum downtime.

We are Indian company based in New Delhi with 37 years of experience in repair of crankshaft. We are cost effective and considered to be most experienced organization. The crankshaft repair of large industrial engine, marine engine, compressor and rotatory equipments is executed irrespective of its location. We are equipped with latest design of crankshaft repair machines which are compact and light weight.

Crankshaft Grinder
Crankshaft Grinder

 

Portable Crankshaft Grinder
Portable Crankshaft Grinder

 

 

 

The crankshaft repair grinders have minimum vibrations, thus the close tolerances of crankpin and main journal diameter can be maintained after grinding and polishing

Crankshaft Repair On Land, Anchorage or at Sea

Crankshaft Repair On Land, Anchorage or at Sea
                       Crankshaft Repair On Land, Anchorage or at Sea

Crankshaft repair services up to diameter of 700 mm are extended for land based engine, vessel on anchorage or vessels on move in high seas. Our technicians are trained and experienced to work in any condition with the latest design of crankshaft grinder.

Crankshaft Repair
                        Crankshaft Repair

The onsite repair of crankshaft considerably reduces the cost of repairs, reduces the downtime when every minute of breakdown means a lot of inconvenience and loss of revenue. Crankshaft repair covers following activities:

I) Crankshaft Straightening

II) Main Bearing Journal grinding/ Polishing/Superfinishing

III) Crankshaft Grinding/ correction of lub oil and radius profile

IV) Crankshaft Journal Repair

V) Orbital Crankpin Machining/Regrinding

Crankshaft Repair on Land.
Crankshaft Repair on Land.

VI) Crankshaft Keyway Repair

VII) Main Bearing Machining

VIII) Crankpin inspection ie hardness, crack check etc

IX) Crankshaft Polishing

X) Crankshaft peening

XI) Main Bearing Regrinding

XII) Crankshaft Machining

Crankshaft Repair of Hyundai Diesel Engine
Crankshaft Repair of Hyundai Diesel Engine
Crankshaft Repair on Anchorage
Crankshaft Repair on Anchorage
Crankshaft Repair While Vessel on Move
Crankshaft Repair While Vessel on Move
Before and After Grinding of CR Pin
Before and After Grinding of CR Pin

Crankshaft Repair in Limited Engine Space

RA Power Solutions Pvt. Ltd. have successfully executed repair of crankshaft on board a vessel of Hyundai engine. The crankshaft repair companies based in Norway, Singapore and UK were invited to execute the grinding operation on crankshaft bearings of which were seized due to lube oil pump failure.These companies were not able to execute the repairs due to non availability of compact portable tool which was required as the space available from the inspection window was less.

Hyundai Diesel Engine for Repair
                           Hyundai Diesel Engine for Repair

Knowing the constraints of space, RA Power Solutions Pvt. Ltd. designed  and manufactured a special purpose crankshaft grinding machine which was inserted from the inspection window and grinding of 6 nos. pins was successfully executed. The engine is performing satisfactory.

The repair of crankshaft on site was possible because the crankshaft grinding machine designed by RA Power solutions was compact, light weight and was manufactured according to the size of the window and space available in the crankcase of the engine. The technicians were able to maintain the tolerance after grinding within 20 microns against the stipulated tolerance of 30 microns in the manufacturers manual.

Repair of Crankshaft in Limited Space
Repair of Crankshaft in Limited Space
Inspection for Crack Detection
Inspection for Crack Detection
CR Pin After Grinding
                                                    CR Pin After Grinding

Crankshaft Repairs Made Easy

Crankshaft grinding and polishing is an important activity which is required after running of engine for a long time as due wear and tear taper and ovality is created. Again in case of failure of bearing grinding and polishing of crankshaft is required. In olden times it was necessary to remove the crankshaft from the block and send it to the designated workshop for grinding and polishing.

The removal of crankshaft from the block involved disassembly of complete engine, packing and transportation to the workshop resulting to high down time and expensive. RA Power Solutions has developed, design and manufactured on site crankshaft grinding machine which can undertake grinding of crank pins or journals up to the diameter of 700 mm. The machine is capable of maintaining the tolerance within 0.02 mm in terms of taper and ovality. It is very easy to operate and needs minimum training.

The machine is light in weight can be taken to the site. The machine is in two parts and can be inserted in the engine block through the inspection window facilitating grinding of CR Pin without removal of crankshaft. The grinding and polishing is undertaken by same machine. RA Power Solutions suggest to polish and grind if necessary the crankshaft whenever it is open for major overhauling. This will considerably enhance the life of crankshaft, bearing and engine. The machine gets drive from a pneumatic turbine which is again light weight. The drive is also given by a electrical motor where the air supply is not available. The assembly of the machine and its operation can be seen on a YouTube channel

https://www.youtube.com/channel/UCxcP2Jc6DGFdpBokIcxVyBg

RA Power Solutions has supplied more than 100 machines to the clients based all over the world who are more than satisfied with its performance, quality and ease of operation.

Introduction to RA Power Solutions Pvt. Ltd., India

Company is providing on site repairs of major components of diesel engine, pumps, compressors and all type of rotary equipments mainly crankshaft, engine block, cylinder heads, liners. The repairs are undertaken by trained and experienced technicians equipped with latest breed of specially designed and developed portable machining equipments. Repairs are executed strictly as per the guidelines and tolerances stipulated by the manufacturers. Company is involved in supplying spare parts and supporting equipments used in diesel power plant. The parts and the supporting equipments are directly sourced from the OEMs and are competitively priced. White metal bearings are manufactured as per the drawing or sample. Rebabbitting of old bearing is undertaken by centrifugal process. The white metal used is sourced from the reputed companies and in house facilities for quality checks are in place.