RA Power Solutions undertakes Onsite Repair and Grinding of Crankshaft up to diameter of 700 mm. The experience technicians travel with light weight latest design of Onsite Crankshaft Grinding Machine to execute the Crankshaft Repair. The Onsite Crankshaft Grinding Machine has following benefits to the clients.
I.) You do not need to remove the Cranks shaft from the engine or press.
II.) We save your time: – some of these repairs can be carried out as little as 24 hours.
III.) We save your money: – The engine does not have to be stripped down and transported or reassembled. The savings on this alone are usually very significant.
IV.) We keep your plant running: – Downtime is minimized so that you can be back into operation and earning money sooner.
V.) Machining and polishing of Crankshaft and Crankpin are carried to OEM tolerances and surface finish specifications.
VI.) We cover standard Crankshaft diameter ranging from 30 mm to 700 mm.
VII.) Our patented orbital equipment rotates around damaged crankpin journal using the radius as a datum.
VIII.) We can also Hone and Polish your crankpin if the damage is slight or you just want to improve the surface finish up to 0.3 micron Ra Value.
For more information, please email us on firstname.lastname@example.org or call us on +91-9582647131
Crankshaft is the heart of every engine. It is estimated that the cost of crankshaft is almost 30 to 35% of the total cost of engine. RA Power Solutions considers and treats every crankshaft with the greatest attention. The inexpertly ground crankshaft can lead to the failure of bearing and crankshaft in totality causing considerable damage and loses to the owners.
RA Power Solutions undertakes onsite crankpin grinding and crankpin polishing in one setting. The portable, light weight onsite crankshaft grinding machine is taken to the site. The crankshaft grinding machine is designed in such a way that it can undertake the crankshaft machining, crankshaft grinding and crankshaft polishing in one setting.
The forty years experience of our company and staff guarantees machining, grinding and polishing of crankshaft to the highest professional standards strictly in accordance to the tolerances stipulated by the manufacturers. Our experience of working on crankshaft and the trust of our clients have resulted to successfully repair of more than 10,000 crankshafts Worldwide
The services of crankshaft grinding and crankshaft polishing are extended for all the applications including forging hammers, marine and industrial.Our location in India gives us an opportunity to serve our clients in Middle East Asia and European countries.
Technician’s having Indian CDC can sail on the vessel and can execute the repairs. The main advantage of availing RA Power Solutions services is not only limited to the availability of experienced technicians but all the repairs like metal stitching, repair of major parts, dismantling and overhauling of DG sets is also offered.
We stand guarantee for all the jobs executed by us for successful repair of the engine in totality.
For more information, please email email@example.com or call us on +91-9582647131
RA Power Solutions was recently approached by a diesel power plant based in South America having Wartsila 12V32 and Wartsila 18V32 diesel generating sets.
A serious accident took place due to failure of cylinder liner resulting in to the damage of various parts including lower and upper engine block of Wartsila 18V32 engine. On investigation by RA Power Solutions technicians it was observed that upper and lower engine block suffered severe multiple cracks measuring to total 2900 mm in length and damage of casting into small pieces measuring 300 X 460 mm.
Various options were discussed and it was decided to replace the lower and upper crankcase. The cost of replacement of damage lower and upper engine block of Wartsila 18V 32 was exorbitant with a delivery period of 9 months. RA Power Solutions proposed to repair the multiple cracks and damaged portion by metal stitching and metal locking process. This is a cold process of crack repair and has been followed by our technicians in number of installations all over the world during our service to the industry for last four decades
The damaged portion of the engine block was given a discipline profile and new piece of casting having similar metallurgical properties as of the parent material was placed and metal stitched using the latest design of metal stitching locks and keys. The multiple cracks were properly marked by our technicians using the latest MPI equipment to identify the cracks. The multiple cracks were also repaired by metal stitching and metal locking process.
RA Power Solutions also undertook the onsite grinding of crankshaft which got damaged due to accident and re-assembled the engine in 16 days time. All these repairs were conducted in-house with the onsite portable equipments which were carried to the site by the technicians. Perhaps no other company in the world can offer all repair services under the same roof.
The engine is performing satisfactory.
RA Power Solutions specializes in cast iron repairs, utilizes advance metal stitching and metal locking processes that are ideal and most suited for this type of crack repair.
RA Power Solutions takes the pride to announce that in our four decades of experience, we were able to save millions of dollars of end users by undertaking the onsite repairs of damaged parts avoiding the expenses towards the cost of new parts which are exorbitantly priced with long delivery.
We have a dedicated team to undertake the repair of crack and damaged engine components. It is possible to undertake metal stitching and metal locking for repairs of crack on a moving vessel.
Technicians can join the vessel in short time as they carry seaman passport. As an Indian company we are respected for our sincerity, experience and lowest cost.
For more information, please email us on firstname.lastname@example.org